Introduction

Senitron has been a leader in asset and inventory tracking since 2012. While our foundation is built on passive RFID solutions, we have successfully expanded our offerings into active technologies, such as BLE and other advanced tracking methods. Leveraging our extensive experience and technical expertise, we now proudly present an innovative, autonomous warehouse inventory system that redefines scanning speed and accuracy.

Offering Overview

Our Autonomous Robot Pallet Level Warehouse Inventory System is the only solution available in the world that can scan an entire 200-foot-long aisle—with pallets stacked as high as 40 feet—in just 100 seconds. This groundbreaking performance is achieved by a custom-built robot equipped with a telescoping mast fitted with high-resolution cameras across multiple heights. Designed specifically for the challenging environment of modern warehouses, our solution outperforms drones, which suffer from battery limitations, require frequent manual intervention, and struggle to navigate narrow aisles.

Key Features

  • Unmatched Scanning Speed & Coverage:
    • Capable of scanning a full 200-foot aisle in 100 seconds.
    • Efficiently handles pallet stacks up to 40 feet high by simultaneously scanning six layers on each side using its
      telescoping camera array.
  • Super-Accurate Indoor Positioning:
    • Our positioning system delivers centimeter-level accuracy—10× more accurate than UWB and 100× more accurate than BLE/WiFi.
    • Beacons are typically installed at 3–4 meters above ground, ensuring unobstructed, reliable tracking across expansive warehouse floors.
  • Robust and Reliable Operation:
    • The custom-built robot features battery packs engineered to last for days, supporting continuous operation during off-hours.
    • Auto-charge capability and timer-based auto-start functions ensure seamless and scheduled scanning cycles.
  • Versatile Asset Tracking:
    • Beyond inventory scanning, the system can be expanded to track other critical assets—such as forklifts, equipment, and personnel—in real time by deploying additional inexpensive beacons.
  • Scalable, Easy-to-Deploy System:
    • Basic indoor positioning configurations can be set up within minutes, while the scalable architecture supports deployments covering tens of thousands of square meters.
    • Our solution supports thousands of beacons/tags through multi-modem architectures, ensuring optimal coverage even in complex warehouse environments.
  • Seamless Integration & Support:
    • The system streams precise X, Y, Z coordinate data to our dashboard software and exposes an open API for integration with your enterprise systems.
    • Comprehensive project management, network planning, and remote configuration services are included to ensure a smooth deployment process.

System Components & Cost Breakdown (Example: 100,000 ft² Warehouse)

Example configuration for a 100,000 ft² warehouse includes:

  1. Hardware – Robot & Positioning System
    • 1 Custom-Built Autonomous Scanning Robot
      • Features a telescoping mast with integrated cameras that capture pallet data on all levels simultaneously.
      • Designed for robust performance in high-density warehouse environments.
    • Indoor Positioning System Components
      • Sensors, Super Beacons, and central modems are strategically deployed (beacons spaced approximately every 20– 25 meters).
    • Estimated Hardware Cost: Approximately $125,000
  2. Professional Services & Installation
    • Comprehensive installation, network planning, and system commissioning.
    • Full project management covering configuration, drive testing, and fine-tuning—all performed by our expert team (including travel, lodging, and on-site labor as needed)
    • Estimated Professional Services Cost: Approximately $125,000
    • Deployment Timeline: Up to 4 weeks to fully dial in and configure the system
  3. Annual Software & Support
    • Ongoing software licensing, remote support, and access to system updates.
    • Estimated Annual Cost: Approximately $75,000

FAQ

General & System Capabilities

Q1: What makes this system superior to drones?
A: Unlike drones—which are limited by battery life, require manual battery changes, and struggle in confined aisles—our autonomous robot offers continuous, rapid scanning and precise indoor positioning without the operational drawbacks of drones.

Q2: How fast can the system scan an aisle?
A: The robot is engineered to scan a 200-foot-long aisle in just 100 seconds by capturing data across multiple pallet layers simultaneously.

Q3: What is the accuracy of the indoor positioning system?
A: Our system delivers centimeter-level accuracy. It is designed to be 10× more accurate than UWB and 100× more accurate than BLE/WiFi, ensuring precise X, Y, Z coordinates for each scanned pallet.

Q4: How are the beacons installed?
A: Beacons are typically mounted at 3–4 meters above ground to avoid obstructions, with a recommended spacing of about 20–25 meters. This configuration ensures continuous coverage and reliable tracking.

Q5: Can the robot operate autonomously over extended periods?
A: Yes, the robot is equipped with high-capacity batteries designed to last for days, supporting continuous operation. It also features auto-charge capabilities and can be programmed to start on a timer

Integration & Technical Details

Q6: How is the system integrated with warehouse operations?
A: The system streams real-time location data to our proprietary dashboard software. An open API is provided, allowing seamless integration with your existing warehouse management systems. Additionally, the system can be configured to translate precise location data into easily understandable bin numbers for inventory management.

Q7: What happens if the robot encounters an obstacle?
A: The robot’s navigation system is fully configurable. In the event of an obstacle, it can be set to either stop and alert the operator or intelligently navigate around the obstruction. This behavior can be tailored to suit your operational requirements.

Q8: What is the lead time for the custom-built robot?
A: Due to the custom nature of the robot, the typical lead time is approximately 3–4 months from the receipt of a confirmed deposit.

Q9: What support is available after deployment?
A: Annual software and support services are provided at an estimated cost of $75,000 per year. This includes remote support, training, and optional on-site project management. For those requiring an in-depth site assessment, an on-site survey is available for $10,000.

Q10: Can the system be expanded to track other assets?
A: Yes. In addition to scanning pallet inventory, the system can be expanded to track forklifts, equipment, and personnel in real time by deploying additional inexpensive beacons.

Q11: How does the system handle environmental and network challenges?
A: Our indoor positioning system is designed to work reliably in a variety of warehouse conditions. With flexible installation options—including power over Ethernet (POE) if desired—and robust network planning, the system maintains precise tracking even in challenging environments.

Next Steps

For a more detailed, tailored proposal and precise pricing, we invite you to share additional details about your warehouse layout, specific scanning requirements, and integration needs. Should you require an in-person site survey, we can arrange this service for an additional fee of $10,000, which covers detailed assessments, travel, and lodging.

We are committed to managing the entire project—from initial installation and configuration to ongoing support—ensuring that your warehouse inventory system is deployed with precision and efficiency.

For further inquiries or to schedule a consultation, please contact:

Joe Saghezi
Senitron
Phone: 818-400-8275
Email: joe@senitron.net
Website: www.senitron.net